Transformer Repair in Long An – Technical Solution from QuangAnhcons

Quang Anh Electrical Engineering and Installation Co., Ltd. (Quanganhcons) offers transformer repair services in Long An, handling power outages and constructing new transformer stations to ensure quality and safety.

In-depth Transformer Repair Process

The transformer repair process in Long An by QuangAnhcons includes detailed steps from inspection, cleaning of coils, oil tank to handling insulating oil and test inspection. Every element such as coils, core yoke, valves, and bushings are thoroughly checked and processed to ensure the industrial transformer meets the highest technical standards.

Transformer repair is a crucial process that ensures efficiency and safety for the electrical system. To meet this requirement, the repair process is usually divided into three main levels.

1. Minor Repair

• Main tasks include external inspection and minor repairs without the need to drain oil or open the core.
• Cleaning the transformer body, oil bushing and draining dirt from auxiliary oil tanks. Replenishing oil and flushing the water gauge tube are also necessary tasks.
• Replacing silica gel in thermal siphon and breather tanks, and checking valves, gaskets, and cooling systems, along with other critical protection equipment.

2. Regular Overhaul

• For periodic transformer overhauls, electricity cuts and core extraction are necessary for a comprehensive check.
• Recording technical specifications, examining operating records to identify defective parts that need attention.
• Cleaning and drying the core to restore insulation, checking components like the magnetic core, coils, and cooling system.
• Testing to ensure technical specifications are met after overhaul completion.

3. Restorative Overhaul

• Transformer restoration through repair or replacement of coils and insulation between core laminations.
• Ensuring that cooling, protection systems, and operational mechanisms work at their best.

Regular Maintenance

• Includes periodical checks every 3 months, 6 months, or annually, performing oil sampling for inspection, and cleaning parts as well as checking the operation of tap changers and protection systems.
• For dry transformers, additional work includes vacuuming and moisture removal to ensure long-term durability.

This maintenance and repair process aims to minimize operational incidents, extend equipment lifespan, and ensure optimal performance.

Transformer Maintenance and Service.

Maintenance and service are integral parts of the transformer repair services in Long An by QuangAnhcons. Ensuring equipment longevity, QuangAnhcons offers comprehensive Long An maintenance services, from routine maintenance to enhancing the operating efficiency of the system.

Transformer maintenance and service is a complex and important technical process aimed at optimizing operational efficiency as well as extending the lifespan of transformers. Standard maintenance activities usually involve checking high-voltage and low-voltage cables, magnetic core cleaning, along with procedures such as re-tightening terminals, checking insulation and control systems to ensure stable transformer operation.

Each maintenance cycle is designed with major time markers. Accordingly, periodic checks take place every 3 months, while comprehensive maintenance happens every 6 months. For overhaul services, this is a necessary process after 8-12 years of use and includes the entire process of oil draining, filtering, and replacing insulating oil, as well as core drying according to technical standards. To ensure transformers operate safely and efficiently, post-overhaul testing is an indispensable step.

The specific maintenance process varies depending on the type of transformer. For oil transformers, comprehensive station cleaning, adjustment, and consolidation of station premises are important steps. Meanwhile, dry transformers require moisture treatment through vacuuming and always ensuring connection points are tight to prevent damage.

Daily maintenance also has strict requirements such as checking oil levels via the MOG, dealing with oil leakage, and replacing silica gel when it changes color. All these activities not only help transformers maintain optimal performance but also prevent potential incidents.

Maintenance and service for transformers not only ensure safety but also enhance the reliability and efficiency of this crucial electrical equipment.

Troubleshooting and Building a New Transformer Station

When a transformer encounters serious issues, QuangAnhcons provides troubleshooting and new transformer station construction services in Long An. Projects like the 2500KVA transformer station at Long Hau Industrial Park demonstrate the commitment to progress and quality, ensuring stability and sustainable development for the electrical industry.

The processes of building new transformer stations and troubleshooting are performed according to modern technical standards, ensuring superior safety and quality. Building a transformer station requires a standard process including multiple important steps to ensure effective system operation, from field surveys to acceptance, handover.

1. Location Survey and Transformer Station Design:

• Technicians must conduct location surveys to select suitable sites for the construction of station foundations and laying medium-voltage underground cables. This requires agreement from the investor and related parties to fit actual conditions and technical design.

1. Preparing Grounds and Constructing Station Foundations:

• Determining and excavating foundations according to design drawings, keeping foundations dry. Pouring concrete for foundations must comply with strict construction standards, ensuring labor safety.

1. Installing Grounding Systems and Electrical Equipment:

• Installing lightning protection grounding systems, along with medium-voltage and low-voltage electrical equipment. Ensuring these devices are installed correctly to protect the transformer station against electrical incidents.

1. Installing the Transformer Station:

• Following guidelines from manufacturers such as ABB, Mitsubishi, or EEMC to ensure protective devices and automatic switches operate synchronously when installed.

1. Pulling Medium Voltage Cables, Connecting, and Finalizing:

• Pulling and connecting medium voltage cables to integrate the transformer station into existing networks, installing warning signs to ensure system safety.

1. Testing, Calibration, Acceptance, and Handover:

• Conducting technical tests, acceptance, trial operation, and handover to officially bring the system into operation.

Regarding transformer station troubleshooting, the main process includes:

• Inspecting and Determining the Cause of Incidents:

• Evaluating through measurement and testing to identify root causes such as overload or protection device failure.

• Implementing Safety Measures:

• Disconnecting power and isolating faulty equipment to prevent broader risks.

• Resolving Technical Issues:

• Repairing, replacing damaged equipment, and calibrating the system to meet standards before restoring power.

• Checking the Entire System After Handling:

• Ensuring the transformer station resumes stable operation.

The implementation and operation of transformers must strictly adhere to the regulations on technical safety, ensuring the safety of the electrical system in management and effective operation.

Services for transformer repair in Long An by QuangAnhcons not only focus on quick incident handling but also ensure all technical processes are executed precisely and effectively. This is a strategic investment to ensure the safety and longevity of the electrical system.

Contact QuangAnhcons now via Hotline: +84 9 1975 8191 for consultation and professional transformer repair services in Long An.

Quanganhcons provides transformer repair, maintenance, and servicing in Long An. Committed to advanced technology, ensuring safety and quality with a team of professional engineers.